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Friday 06/30/06
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The new Web design has been completed.
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Friday 06/30/06
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A revised RFQ submission form has been added to the Web site.
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Nichroloy | V-MAX
| MAR-10 | MANGABRAZE |
E-Z BRAZE | TUFFBRAZE |
500 | 600 |
TUFFCORE | OTHER |
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NICHROLOY |
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Accurloy is a clean,
fine-grain, alloy steel produced by the electric furnace process and
furnished rough-turned for applications requiring
exceptionally high
tensile strength and resistance to wear, shock and fatigue. Rigid
quality control assures a steel of consistently high chemical and physical
properties. For the TG&P version of Nichroloy, please see
ACCURLOY.
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BENEFITS OF NICHROLOY |
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Longer Service Life:
Engineered to develop higher strength, finer finish, cleaner
chemistry and better fatigue resistance than standard grades of alloys
and carbon steels such as SAE 1045, 4140, 4150, 4340, etc.
Precision Finish:
Turned, ground and polished to very close tolerances, Nichroloy will save
you time and money in machining and down-time.
Availability:
Baldwin International maintains one of the largest stocks of precision
finished shafting in the U.S. With a full array of sizes from 1/4" dia.
to 9" dia. in common 1/16" increments, as well as metric sizes, we can
supply your specific shaft how you want it and when you want it.
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COMPARE NICHROLOY TO 4140 |
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Factors |
4140 |
Nichroloy |
Advantages of
Nichroloy |
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Manufacturing Process |
Open Hearth Furnace. Large heats, little
uniform control |
Small Electric Furnace heats |
Greater control, less defects, cleaner
steel which increases toughness and service life |
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Tensile Strength (Heat
Treated 28-32 RC) |
125,000 PSI |
155,000 PSI Typical (Higher on smaller
diameters) |
Approximately 25% higher strength |
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Yield Strength (Heat
Treated 28-32 RC) |
100,000 PSI |
130,000 PSI Typical (Higher on smaller
diameters) |
Approximately 25% higher strength |
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Stress Relieved & Machine Straightened |
Optional - must be specified |
Stress relieved at mill |
Minimizes Bowing and "Walking" during
machining |
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Low Sulphur Vacuum
Degassed |
Not a commercial practice |
Degassed at mill |
Builds toughness by removing impurities
in the steel |
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Fatigue Resistance |
Low Toughness |
High degree of toughness |
Higher endurance limit. Will minimize
fatigue caused by twisting and flexing in use. |
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Wear Resistance |
Hard and soft spots, Uneven wear |
Uniform hardness |
Uniform hardness and less
decarburization give increased wear life. Tends to work-harden with
wear. |
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Machinability |
Not consistent |
Uniform |
Uniform grain and hardness offer better
machinability |
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COMMON NICHROLOY APPLICATIONS |
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Arbors
Armature Shafts
Axles
Bolts
Boring Bars
Chain Links
Chain Pins
Clevices
Conveyor Shafts and Rollers
Crank Shafts / Pins
Drag Line Parts
Drift Pins
Drill Shanks
Drive Shafts |
Feed Screws
Fittings
Gears
Gear Shafts
Generator Shafts
Grinder Spindles
Gudgeons
High Pressure Valve Studs
Highly Stressed
Shafting
Hoist Hooks & Pins
Hoist Shafts
Hubs
Impeller Shafts |
Jack Shafts
Journals
Lead Screws
Line Shafts
Machine Tool Pinions
Magneto Shafts
Mandrels
Mining Machine Parts
Motor Shafts
Nuts
Pinions
Pins
Piston Rods |
Power Shovel Shafts
Propeller Shafts
Push Rods
Reamer Shafts
Renecking Spinning
Rollers
Rings
Screws
Set Screws
Shackles
Skidding Tools
Sleeves
Sleeve Shafts
Spindle
Spinning Rollers |
Steam Shovel Parts
Steering Knuckles
Studs
Tie Rods
Thrust Shafts
Tongs
Transmission Screws
Valve Stems
Wearing Strips
Worms
Worm Gears
Wrist Pins |
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NICHROLOY SIZE RANGE |
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DIAMETER SIZE (INCHES) |
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1/2 |
3-1/2 |
8 |
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5/8 |
3-3/4 |
8-1/4 |
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3/4 |
4 |
8-1/2 |
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7/8 |
4-1/4 |
8-3/4 |
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1 |
4-1/2 |
9 |
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1-1/4 |
4-3/4 |
9-1/2 |
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1-3/8 |
5 |
9-3/4 |
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1-1/2 |
5-1/4 |
10 |
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1-3/4 |
5-1/2 |
10-1/2 |
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1-7/8 |
5-3/4 |
11 |
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2 |
6 |
11-1/2 |
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2-1/4 |
6-1/4 |
12 |
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2-3/8 |
6-1/2 |
12-1/2 |
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2-1/2 |
6-3/4 |
13 |
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2-3/4 |
7 |
13-1/2 |
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2-7/8 |
7-1/4 |
14 |
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3 |
7-1/2 |
15 |
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3-1/4 |
7-3/4 |
16 |
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PROPERTIES OF NICHROLOY |
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Typical As Delivered
Mechanical Properties
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Hardness |
Rockwell C 28 to 32 |
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Tensile Strength |
155,000 psi |
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Yield Strength |
130,000 psi |
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Reduction in Area |
50% |
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Elongation in 2" |
20% |
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Grain Size |
95% of 8 on
Shepherd fracture
grain size standards |
Heat Treatment
| Forging |
1900°F - 2100°F |
| Hardening |
1525°F - 1575°F |
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(oil quench) |
| Annealing |
1425°F - 1500°F (212
BHN) |
| Normalizing |
1600°F - 1650°F |
| Tempering |
(see chart) |
| Temper immediately
after removal from oil quench. |
Tempering Chart
(based on 1/2" dia. test specimen)
Draw
Temperature
°F |
Rockwell
"C" |
Tensile
PSI |
Yield
PSI |
Elongation
in 2"
% |
Reduction
in Area
% |
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400 |
54 |
312,000 |
274,000 |
12 |
35 |
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500 |
52 |
296,000 |
262,000 |
12 |
37 |
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600 |
50 |
273,000 |
240,000 |
12 |
38 |
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800 |
47 |
256,000 |
234,000 |
12 |
42 |
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1000 |
42 |
194,000 |
175,000 |
15 |
50 |
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MACHINING AND CHEMICAL DATA |
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No machining/chemical data available at this time.
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